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Project: Red Iron (Build Log – Part 2)

The helmet arrives

At this stage, I was now a little nervous with the upcoming tasks of tube bending, leak tests and cable management, so it was with great pleasure that my last piece of aesthetics arrived.

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Yup, its a 1:1 cosplay Iron Man helmet. The helmet is made from a molded plastic resin, and comes in a plain grey color ready for me to spray paint it to match my build.

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The face plate is detachable, and it is at this stage I am debating whether to use just the face plate on the top of the Elite 110, or the entire helmet, but it would be as big as the chassis!

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Still deciding on how to use the helmet, it was time to spray them both! On with the primer first.

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Champagne spray paint for the face plate, this is why I had to keep some of the spray left over for this piece.

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…and the rest of the helmet in dark red.

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Here is it is fully dried. Notice there are lots of over-spray due to the helmet having so many nooks and crannies to cover.

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I purchased some 12v light blue LEDS, and these were stuck in place behind the eye sockets, and wired up to a 4-pin molex.

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Here are the LEDs lit up. There is still room between the eye sockets and the LEDs, and I’m wanting to look for some semi-translucent material to slide in to smooth out the light emitted.

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